- Hot Spot Welder For Thermocouples
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Thermocouple Welding and Soldering
Thermocouple Welding and Soldering
Thermocouple & fine wire welder (8 pages) Summary of Contents for Omega TL-WELD Page 1 User’s Guide Shop online at omega.com e-mail: [email protected] For latest product manuals: www.omegamanual.info MADE IN UNITED KINGDOM TL-WELD Thermocouple and Fine Wire Welder. The Hot Spot capacitance discharge thermocouple welder is for 14 AWG or lighter wire to provide fool-proof junctions for B, E, J, K, T, R and S type thermocouples. The Hot Spot, which operates on standard 120 volt (220 VAC available) power, is 11.5' wide, 8.5' deep, 3.5” high and weighs 14 pounds. This model is suitable for welding wires up to 1.1 mm (0.043') in diameter and has an argon gas shield facility. A satisfactory thermocouple junction is produced without using argon, but where argon is available a momentary purge is automatically triggered immediately prior. Thermocouple welders are available for the production of commercial grade thermocouple junctions, and for users of large numbers of exposed junction thermocouples such as test and development laboratories where multipoint temperature sensing junctions are required.
I am looking for an information source about welding and soldering Type T thermocouple (T/C) extension leads to another extension lead and also to the thermocouple wire.
Specifically information regarding the technique, sources of error, and the pro/cons of welding vs soldering.
Why is there a special procedure/technique for welding Type T and what is the special process?
Does anyone have experience with either technique?
BACKGROUND
We have 68 Type T T/C channels located outside in New England. We currently have Omega MTC-12 connectors mounted on masts with the male connector on an umbilical to the T/Cs. The female bulkhead connector is mounted on a 4x4 enclosure. The female bulkhead mount (admittedly) does not have the specified environmental backshell. As expected we are experiencing erroneous readings and open T/Cs. The connections should not have to be undone for 20-30 years. I would like to propose removing the connectors and welding or soldering the T/C cable wires at the connection at the 4x4. Also, I would like to weld or solder the extension cables to the industrial T/C leads at the T/C peckerhead.
PS: Does anyone have a better name for the 'peckerhead'?
Specifically information regarding the technique, sources of error, and the pro/cons of welding vs soldering.
Why is there a special procedure/technique for welding Type T and what is the special process?
Does anyone have experience with either technique?
BACKGROUND
We have 68 Type T T/C channels located outside in New England. We currently have Omega MTC-12 connectors mounted on masts with the male connector on an umbilical to the T/Cs. The female bulkhead connector is mounted on a 4x4 enclosure. The female bulkhead mount (admittedly) does not have the specified environmental backshell. As expected we are experiencing erroneous readings and open T/Cs. The connections should not have to be undone for 20-30 years. I would like to propose removing the connectors and welding or soldering the T/C cable wires at the connection at the 4x4. Also, I would like to weld or solder the extension cables to the industrial T/C leads at the T/C peckerhead.
PS: Does anyone have a better name for the 'peckerhead'?
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